Sensor Accuracy, Resolution, Calibration and Repeatability

Understanding sensor specifications is critical for obtaining meaningful measurements. Terms like accuracy, resolution and calibration are often misunderstood, leading to incorrect expectations and poor system design.

This article explains the most important measurement concepts and how they affect real-world sensor performance.

Accuracy

Accuracy describes how close a measured value is to the true value.

  • Specified as ± value (e.g. ±0.5°C)
  • Includes sensor and calibration errors

Example:

  • A sensor with ±0.5°C accuracy may show 24.5°C to 25.5°C when the actual temperature is 25°C

Important: Accuracy does not improve by averaging readings.

Resolution

Resolution is the smallest change a sensor can detect.

  • Often determined by ADC or internal processing

Example:

  • A 12-bit ADC over 0-3.3V has ~0.8mV resolution

Important: High resolution does not mean high accuracy.

Repeatability

Repeatability describes how consistent measurements are under the same conditions.

  • Good repeatability = stable readings
  • Poor repeatability = fluctuating results

This is often more important than absolute accuracy in many applications.

Calibration

Calibration adjusts sensor output to match a known reference.

  • Factory calibration is built into many sensors
  • User calibration improves accuracy

Example:

  • Adjusting a temperature sensor offset using a known reference thermometer

Drift

Drift is the gradual change in sensor readings over time.

  • Caused by aging, contamination or environmental factors

Example:

  • Humidity sensors may drift after long-term exposure

Response Time

Response time describes how quickly a sensor reacts to changes.

  • Fast sensors respond quickly to changes
  • Slow sensors smooth rapid variations

This is important in dynamic environments.

Noise and Filtering

Sensor readings often include noise:

  • Electrical noise
  • Environmental fluctuations

Common solutions:

  • Averaging multiple readings
  • Low-pass filtering
  • Shielding and proper wiring

Comparison Overview

Term Meaning Important Note
Accuracy Closeness to true value Cannot be improved by averaging
Resolution Smallest detectable change Not equal to accuracy
Repeatability Consistency of readings Often more important
Calibration Adjustment to reference Improves accuracy
Drift Change over time Requires recalibration

Practical Examples

  • A cheap sensor may have high resolution but poor accuracy
  • A high-quality sensor provides stable and repeatable readings
  • Calibration can significantly improve low-cost sensors

Common Mistakes

  • Confusing resolution with accuracy
  • Ignoring sensor drift over time
  • Expecting laboratory precision from low-cost sensors

Practical Recommendations

  • Choose sensors based on required accuracy, not just resolution
  • Calibrate sensors when possible
  • Focus on repeatability for relative measurements

Conclusion

Understanding sensor specifications is essential for reliable measurements. Accuracy, resolution and repeatability all play different roles, and confusing them can lead to incorrect system design.

With proper calibration and realistic expectations, even low-cost sensors can provide useful and reliable data.

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